The hidden rainbow in 7 manufacturing process inputs - how to find it

Did you know that even if a product is well designed, there are numerous factors that can cause variations in each process input? It's like a Pandora's box of potential problems waiting to be unleashed! The table below provides a glimpse into some of these issues, but trust me, it's just the tip of the iceberg. There could be even more lurking beneath the surface.

Process input

Potential source of variation


Emotion, absent from work, fatigue, no proper training process


Wear and tear, natural shift or drift of machine


No written work instruction, unclear work instruction, complicated work instruction


Material from multiple suppliers, not able to control supplier process input


Measure process not set up properly, operator not train to measurement, natural shift of measuring equipment


Product sensitive to changes in temperature and not proper control in place

Are you aware that one misstep during the setup of a manufacturing process can have disastrous consequences for the final product? Imagine all your hard work ending up as a rejected item at the customer's doorstep. That's a nightmare no one wants to experience! 

But fear not, because there's a solution. By taking a proactive approach and meticulously setting up and controlling each process input, you can minimize the risk of encountering quality issues in your end product. And that's not all – monitoring the process output effectively can provide early warnings, giving you the opportunity to address any potential problems before they escalate.

Exciting news awaits! I've prepared a comprehensive blueprint that focuses on process inputs. It's a treasure map, leading you to uncover the hidden rainbow that will guide you straight to your pot of gold – a flawless manufacturing process. And guess what? I want to share this valuable resource with all of you on this website.

Ready to unlock the secrets to manufacturing success? All you need to do is fill in your details in the form below to receive this extraordinary gift absolutely free. Get ready to embark on an exhilarating journey towards manufacturing excellence!

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